Downtime Cause

• Identify and categorise downtime causes in direct MES
• Simple logging of start and stop events on production lines
• Automatic or manual capture of stoppages from machines
• Use downtime data to support OEE calculations
• Gain insights to support targeted improvement actions
• Reduce downtime and boost manufacturing efficiency

To reduce downtime and improve manufacturing efficiency, it is essential to understand why machines stop. In direct MES, you can record, categorise and analyse the reasons for stoppages – either manually or automatically – and use that knowledge to take targeted action that increases equipment availability.

Take control of downtime causes

By identifying why machines and lines stop, you can address the root causes quickly and prevent repeat occurrences. direct MES provides operators with straightforward tools to log stoppages as they occur, documenting both the duration and reason for lost time.

Automatic or manual registration in direct MES

Operators can log stoppages directly at the workstation, with an integrated time counter tracking the duration. Once production resumes, the logging stops automatically. Where machines are connected to direct MES, downtime events can be captured in real time and assigned the correct cause without manual input.

Insights for OEE and improvement work

Analysing downtime data alongside your OEE figures provides deeper insight into where manufacturing is losing availability. This forms a solid basis for prioritising actions and targeting improvements at the most critical bottlenecks on the shop floor.

Flexible logging options

The system supports predefined time intervals, real-time capture or quantity-based stoppages, and can be configured to match different production requirements. You can also define your own categories and levels for downtime causes, ensuring that the statistics deliver maximum value for analysis and decision-making.